Production Plant
Production Plant
The role of production intermediate manufacturing plant is critical to the overall pharmaceutical supply chain. Here are some key aspects of this role:
Process Optimization
- Continuously analyses and refines production processes to improve yield, reduce waste, and enhance efficiency.
- Uses techniques like Lean and Six Sigma to identify and eliminate inefficiencies.
Scale-Up and Technology Transfer
- Involves scaling up laboratory processes to pilot and full-scale production.
- Facilitates the transfer of technology from R&D to production, ensuring processes are robust and scalable.
Safety and Environmental Management
- Implements safety protocols to protect employees and the environment during production.
- Manages waste disposal and emissions to meet environmental regulations.
Inventory Management
- Oversees the procurement and management of raw materials and intermediates.
- Ensures that materials are available to meet production schedules without overstocking.
Cross-Functional Collaboration
- Works closely with R&D, quality assurance, supply chain, and other departments to ensure smooth operations.
- Facilitates communication between different teams to align goals and strategies.
Training and Development
- Provides training for production staff to ensure they are skilled in the latest manufacturing techniques and safety protocols.
- Promotes a culture of continuous learning and improvement within the production team.
Cost Management
- Monitors production costs and seeks opportunities to reduce expenses without compromising quality.
- Analyses cost drivers and implements strategies to enhance profitability.
Innovation and Development
- Engages in research to develop new production methods or improve existing ones.
- Adapts to emerging technologies and industry trends to stay competitive.
Total Volume Capacity : Year Vs. KL
36 KL
174 KL
512 KL
1134 KL
Production Blocks : Equipment No. Vs. KL
| Plant | Equip. in No. | Volume in KL |
|---|---|---|
| P01 | 31 | 45 |
| P02 | 5 | 13 |
| P03 | 42 | 53 |
| P04 | 48 | 127 |
| P05 | 50 | 276 |
| P07 | 27 | 115 |
| P08 | 60 | 136 |
| P09 | 44 | 251 |
| P10 | 46 | 266 |
| P11 | 41 | 0 |
| P14 | 38 | 117 |
| Description | Capacity | Equipment No. | Volume KL |
|---|---|---|---|
| SS Reactor | 1 KL to 10 KL | 96 | 479 |
| GL Reactor | 1 KL to 6.3 KL | 53 | 249 |
| Hydrogenator | 0.1 KL to 6.5 KL | 14 | 59 |
| High Vacuum Distillation Unit | 0.4 KL to 1.0 KL | 33 | 30 |
| HDPE Scrubber | 3 KL to 5 KL | 21 | 91 |
| SS-316 Centrifuge (Bag Lifting) | 36" to 48" Inch | 31 | - |
| PPA Equipments | 12-48 Tray, 120 KG | 28 | - |
| SS Liquid Blender | 2 KL to 3 KL | 11 | 30 |
| SS Scrubber | 3 KL | 31 | 93 |
| ANF SS | 3 KL to 5 KL | 7 | 27 |
| AND SS | 3 KL to 5 KL | 20 | 76 |
| Total Equipment | 345 | 1133.5 |
Production Plant Working Specification
| Category | Details |
|---|---|
| Name of Plants | P01, P03, P04, P05, P08, P09, P10, P14 |
| Use for | Production |
| Plant Equipped with | SS Reactors |
| Glass Lined Reactors | |
| Centrifuges | |
| AND & ANF | |
| Scrubber (SS and HDPE) | |
| Water Ejectors, High Vacuum Pump | |
| Tray Dryers, Rotary Vacuum Dryer, Fluid Bed Dryer | |
| Mutimill, Swifter and Blender | |
| Plant area | 10,000-30,000 Sq. Feet Each (Total : 1,80,000 Sq. Feet) |
| Operating Temperature | -70 deg C to 200 deg C |
| Operating Pressure | 3 KG/cm2 |
| Operating Vacuum | 5 mm of Hg |
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